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Products 2018-04-16T22:49:58+00:00

Our Applications

Our applications are split between digital mine, digital plant and digital markets. Each is powered by our Artificial Intelligence (AI) technology platform brains.app.

Digital Plant

Pipeline System Optimisation available in Atacamite ‘18

The Pipeline System Optimisation Application more accurately predicts the demand water volume compared to current expert systems. It supplies this data to Operators to enable them to make the best decision even during busy schedules. This allows mines to implement the most energy efficient pumping schedule on a continuous basis.

Benefits:

  • Reduced fresh water consumption.
  • Reduced energy consumption.
  • Extended lifetime of pump.
  • Reduced health & safety risk.

Grinding Circuit Optimisation available in Atacamite ‘18

The Grinding Circuit Optimisation Application is the first technology to accurately predict critical SAG Mill performance variables. It then correlates this data to give an accurate picture of conditions inside the mill. This allows mines to reduce downtime in operations by reducing scheduled liner wear inspections and unnecessary changes. It also increases p80 consistency by keeping ball charge levels within the correct design ranges.

Benefits:

  • Reduce downstream variability & optimise recovery cost.
  • Identify expected optimised liner wear rate.
  • Reduced energy consumption.

Thickener Circuit Optimisation available in Atacamite ‘18

The Thickener Optimisation Application more accurately predicts the physical and geometallurgical properties of the feed material compared to current expert systems. It then supplies that data in real time to the Operators to enable them to deliver continuous optimisation of the Thickener. This allows mines to accurately optimise the delivery of the feed materials for its thickeners, resulting in an overall increase in percent solids output.

Benefits:

  • Increased water recovery.
  • Reduced consumable reagent costs.
  • Reduced environmental risk.

Digital Plant Automation Assessment available in Atacamite ‘18

The Digital Plant Automation Assessment Application takes quantitative and qualitative measurements of the maturity of plant control systems. It then ranks the systems in the order of priority that they should be improved to raise total plant throughput. This allows you to understand the financial impact of the performance of plant control systems and prioritise areas for automation development.

Benefits:

  • Semi-automatic identification of plant control opportunities.
  • Create a more accurate business case for automation development.
  • Increase overall plant throughput.

In-Situ Leaching Optimisation coming soon

The In-Situ Leaching Optimisation Application more accurately predicts the most efficient injection and extraction flow balance and ideal pump parameters compared to current expert systems. This real time data can be used by mines to minimise losses, reduce extraction variability and operating costs for its wells.

Benefits:

  • Increased yield & energy efficiency.
  • Extended equipment lifetime.
  • Real time holistic visibility across site.

Asset Predictive Maintenance (fixed assets) coming soon

The Asset Predictive Maintenance Application accurately predicts the wear of assets throughout the plant. This data can be used to reduce downtime in the plant by reducing asset inspections and removing unnecessary changes.

Benefits:

  • Reduced plant downtime.
  • Increased throughput.
  • Decrease capital expenditure.

Digital Mine

Stockpile Material Prediction coming soon

The Stockpile Material Prediction Application accurately predicts the physical properties of the material retrieved from a mines Stockpile. The data can then be used by Operators at later stages of the mining cycle to make the best decision when processing this material. This allows mines to implement more efficient processing of that material at the exact time it needs to.

Benefits:

  • Real time accurate material property estimates.
  • Material financial and performance influence matrix.
  • More efficient material handling later in the mining cycle.

Asset Predictive Maintenance (mobile assets) coming soon

The Asset Predictive Maintenance Application accurately predicts the wear of assets throughout the mine. This data can be used to reduce downtime in the mine by decreasing the number of asset inspections and removing unnecessary changes.

Benefits:

  • Reduced plant downtime.
  • Increased throughput.
  • Decrease capital expenditure.

Mine Productivity Optimisation coming soon

The Mine Productivity Optimisation application fuses data from mobile assets, personnel availability, and the environment to predict and then optimise mine productivity. It empowers dispatchers with data and recommendations to ensure steady productivity in the mine.

Benefits:

  • Increased productivity of mine.
  • Keeps dispatchers better informed.
  • Increased throughput.

Digital Market

Supply Chain Automation coming soon

The Supply Chain Automation Application utilises the material transport and Influence models which accurately tracks the geometallurgical and physical properties throughout the process into the stockpiles. The application schedules stockpile blending to balance ore grade and penalty material to maximise concentrate value delivered to the Market.

Benefits:

  • Maximise value of existing concentrates.
  • Reduce concentrate imbalances.
  • Understand stockpile properties.

Request a Live Demo

For more detailed information on our applications and how IntelliSense.io can optimise your systems and processes, please contact us.

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