Applications 2017-11-27T14:01:58+00:00

Pit-to-Port Optimisation Solutions

IntelliSense.io solutions offer mining companies a full pit to port solution to effectively manage all stages of the process. Increasing production costs and pressure to improve yields puts mine and plants under pressure to maximize their operations.

The ability to oversee products at all stages of the process and ensure availability is a key challenge for mining companies due to the mission-critical and high-risk nature that assets play in business success. The IntelliSense.io applications provides the technology to ensure smooth day-to-day operations, and proactive management of daily operations in an increasingly harder to reach and high extraction cost ore.

In-house, pit-to-port process expertise is complemented by partnership with world-leading engineering consultancies.

Individual Applications

Heap Leach Monitoring & Optimisation

Functions: Predict & estimate permeability. Monitor rate of consumption. Profile heat, aeration & drip rates. Monitor & detect pipeline for blockage.
Outcomes: Increased production yield. Reduced energy consumption. Reduced acid consumption.

Mine Reconciliation & Plant Planning

Functions: Real-time reconciliation of block model prediction against plant output for regular block model updates. Predict plant outputs (mineral grades) reflecting changing circuit configurations and block model updates.
Outcomes: Optimised mine schedule and accurate plant. Outputs for forward curve decisions.

Material Composition Monitoring & Prediction

Functions: Tracks material mass flow from the Pit to and through the Plant. Quantifies mineral abundances into Economic, Sub-Economic and Gangue. Predicts physical and geo-metallurgical properties.
Outcomes: Real-time accurate material property estimates. Material financial and performance influence matrix. Virtual parameter addition.

Grinding Circuit Optimisation

Functions: Predict process & equipment performance. Optimise operational & financial performance through a combination of digital equipment & financial models. Measure charge (hardware) & liner wear rates.
Outcomes: Reduce downstream variability & optimise recovery cost. Identify expected optimised liner wear rate. Reduced energy consumption.

Tailings Dam Monitoring & Automation

Functions: Discrete survey data. Online data collection. Predictive computation. Data insights.
Outcomes: Integrate topographic and bathymetric analysis to track tailings deposition over time. Capture real-time data. Predict future tailing topology from a zonal discharge plan. Target operational alerts and recommendations.

Thickener Circuit Optimisation

Functions: Accurately predict feed geometallurgical & physical properties. Optimise operational & financial performance (unit cost/tonne). Simulation environment for diagnostics & training.
Outcomes: Increased water recovery. Reduced consumable reagent costs. Reduced environmental risk.

Pipeline System Optimisation

Functions: Pipeline integrity monitoring. Determine optimum pumping schedule. Enable dynamic maintenance scheduling. Simulation environment for diagnostics & training.
Outcomes: Reduced fresh water consumption. Reduced energy consumption. Reduced health & safety risk.

In-Situ Leaching Monitoring & Optimisation

Functions: Accurately predict volumetric balance. Optimise operational & financial performance (unit cost/tonne).
Outcomes: Increased yield & energy efficiency. Extended equipment lifetime. Real-time holistic visibility across site.

Request a Live Demo

For more detailed information on our applications and how IntelliSense.io can optimise your systems and processes, please contact us.

Brains.app screen